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Introduction – The Counterfeit Issue Counterfeit parts are a growing threat in aerospace and defense. AS9100 Clause 8.1.4 was introduced to address this critical risk with structured prevention methods. This guide breaks down what the clause requires, how to comply, and how to prepare your Quality Management System (QMS) for audit success. What Is AS9100 […]
Counterfeit parts in aerospace are no longer a theoretical risk—they’re an active and escalating threat that undermines aircraft reliability, operator safety, and national defense capabilities. The FAA estimates that approximately 520,000 counterfeit or unapproved parts enter aircraft annually—roughly 2% of installed components (connectorsupplier.com). These components, which range from semiconductors and fasteners to composite structures and […]
Step-by-Step: AS9100 Internal Audit Process 1. Audit Planning Sample sizing ensures auditors collect enough objective evidence to draw valid conclusions about process performance. AS9100D doesn’t specify a fixed number of records—it requires a risk-based approach. Higher-risk processes demand deeper review and direct observation, while stable, low-risk areas can rely on smaller samples. 2. Preparing the […]
AS9100 quality management. As the aerospace and defense industries evolve, the standards that govern quality management systems must adapt. The AS9100:2016 (also known as 9100:2016) revision represents one of the most significant updates to the standard, reflecting modern challenges in quality, risk, and operational complexity. Below, we address the most frequently asked questions related to […]
In the aerospace industry, attaining AS9100 compliance is more than a certification—it’s a testament to an organization’s commitment to quality, safety, and continuous improvement. Preparing for an AS9100 audit requires a structured approach to ensure that all aspects of the Quality Management System (QMS) align with the stringent requirements of the standard. Understanding AS9100 Compliance […]